Liquid Polishing Plasma

Technology Overview

Liquid Polishing Plasma, also known as plasma polishing, is designed based on electrochemical principles and chemical reaction principles. It leverages electrolyte components, concentrations and temperatures of electrolyte aqueous solutions, voltage, and current density to study the correlation with surface characteristics such as surface roughness, gloss, and reflectivity of the work surface, thereby developing a new type of polishing technology best suited for operation.
 

The workpiece to be polished is immersed in a heated electrolyte aqueous solution, and a positive voltage is applied to it. This electrolyte solution is harmless, low-cost, and of low concentration. The voltage applied is direct current voltage, and the workpiece can be made of stainless steel or titanium.

Under appropriate working conditions, a stable vapor gas layer will appear on the surface of the workpiece. This gas layer will separate the workpiece from the medium, and intense plasma chemistry and electrochemical reactions will occur between the vapor and the medium, causing anodic oxidation on the surface of the workpiece. At the same time, it makes the anodic oxide layer subject to chemical corrosion. When the oxidation speed and corrosion speed are equal, a polishing effect appears.

This polishing technology does not use chemicals that pollute the environment and harm the health of producers. However, it can achieve high quality that is hard to reach by traditional methods. The polishing speed far exceeds that of traditional polishing methods, and the production cost is much lower than traditional polishing costs.

Comparison of Common Polishing Methods

Comparison Chemical
Polishing
Electrolytic
Polishing
Liquid
Polishing
Mechanical
Polishing
Toxicity of Polishing Fluid High High N/A N/A
Aging of Polishing Fluid Difficult to Regenerate Difficult to Regenerate Regular Refills N/A
Waste Fluid Pollution Severe Severe N/A N/A
Waste Fluid Treatment Difficult Difficult Very Easy Easy
Pre-Polishing Treatment Complex Complex Simple N/A
Post-Polishing Treatment Generates Harmful Substances Generates Harmful Substances No Harmful Substances Ultrasonic Cleaning
Leveling Effect Poor Good Very Good Excellent
Brightness Effect Good Good Excellent Excellent
On Complex Parts Possible Possible Very Easy Difficult
Operation Difficult Difficult Very Easy Very Easy
Polishing Speed Slow Very Fast Fast Slow

Utilizing Photos

1. Hang the workpiece on the universal hanger.

2. Start the machine and work.

3. Simple Rinse, No Harmful Substances.